November 11, 2011 in Nation/World

Electric car battery catches fire after crash test

Joan Lowy Associated Press
 
Associated Press photo

This product image provided by General Motors shows a 2011 Chevrolet Volt.
(Full-size photo)

WASHINGTON — A Chevrolet Volt that caught fire three weeks after its lithium-ion battery was damaged in a government crash test has regulators taking a harder look at the safety of electric car batteries, federal officials said Friday.

But based on testing so far, regulators believe the batteries are safe and don’t pose a greater fire risk than gasoline-powered engines, a National Highway Traffic Safety Administration official told the Associated Press. The official requested anonymity in order to speak freely.

The car that caught fire was tested May 12 by an agency contractor at a Wisconsin facility using a relatively new side-impact test intended to replicate crashing into a pole or a tree, the official said. Three weeks later, while the car was parked at the test facility, it caught fire and set several nearby vehicles on fire. An NHTSA investigation concluded the crash test damaged the battery, which later led to the fire.

Lithium-ion batteries, which are used in a vast array of consumer electronics, have a history of sometimes catching fire when damaged.

General Motors spokesman Greg Martin said the test did not follow procedures developed by GM engineers for handling the Volt after a crash. The engineers tested the Volt’s battery pack for more than 300,000 hours to come up with the procedures, which include discharge and disposal of the battery pack, he said.

“Had those protocols been followed after this test, this incident would not have occurred,” he said.

The company had not told the government of its protocols at the time of the test, another GM spokesman said.

Martin said the Volt is safe.

After the Volt fire, the NHTSA and GM each replicated the crash test and waited three weeks, but in neither case did the cars catch fire, officials said. Nor were the cars’ batteries damaged in those tests, officials said.

The NHTSA official said the agency has been unable to explain why the Volt’s battery was damaged in one test but not in two others conducted in exactly the same manner. The NHTSA, along with the Department of Energy, plans to conduct more tests next week on Volt batteries and is continuing to monitor cars already in use. Government and GM officials said they are unaware of any similar fires among the 5,000 Volts now on the road.

The NHTSA is also asking manufacturers who currently have electric cars on the market, or who plan to introduce electric vehicles in the near future, for more detailed information on their battery testing as well as what procedures they have established for discharging and handling batteries, including recommendations for reducing fire risks.

“NHTSA is focused on identifying the best ways to ensure that consumers and emergency responders are aware of any risks they may encounter in electric vehicles in post-crash situations,” the agency said in a statement.

“Ultimately, we hope the information we gather will lay the groundwork for detailed guidance for first-responders and tow truck operators for use in their work responding to incidents involving these vehicles,” the agency said.

After the crash test, the NHTSA found a coolant leak and moved the damaged Volt to a back lot, where it was exposed to the elements, said Rob Peterson, a GM spokesman who specializes in electric cars. Exposure to the weather caused the coolant to crystalize, and that, combined with the remaining charge in the battery, were factors, he said.

The NHTSA did not drain the battery of energy as called for under GM’s crash procedures. But at the time, GM had not told the agency of its protocols, Peterson said. The NHTSA normally drains fuel from gasoline-powered cars after crash tests, he said.

In a real-world crash, GM would be notified through its OnStar safety communications system and would send a team out to remove the battery for research purposes, he said.

The safety of the Volt, which earned a top five-star crash safety rating from the NHTSA, “really isn’t being questioned,” Peterson said. “What they’re investigating is how do you handle the vehicles longer-term — tow truck drivers, salvage yards, body shops, things like that.”

In the event of a crash, the NHTSA’s advice to consumers is to do the same thing they would do in a gasoline-powered car: Get out of the vehicle and move a safe distance away. The agency also recommends against storing a severely damaged electric car in a garage or near other vehicles.

Lithium-ion batteries have been the subject of several recalls of consumer electronics. Millions of laptop batteries made by Sony Corp. for Apple Inc., Dell Inc., Lenovo Group Ltd. and other PC makers were recalled in 2006 and 2007 after it was discovered that they could overheat and ignite.

Nissan Motor Co., which has more than 8,000 all-electric Leaf models on U.S. roads, and Tesla Motors Inc., with 2,000 cars sold worldwide, said their cars are extensively tested and have not started any fires after crashes.

© Copyright 2011 Associated Press. All rights reserved. This material may not be published, broadcast, rewritten, or redistributed.

Get stories like this in a free daily email


Please keep it civil. Don't post comments that are obscene, defamatory, threatening, off-topic, an infringement of copyright or an invasion of privacy. Read our forum standards and community guidelines.

You must be logged in to post comments. Please log in here or click the comment box below for options.

comments powered by Disqus